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Manufacturers ‘struggling’ with Skills Shortage
Location: BlogsRachael Taggart    
Posted by: Rachael Dalton-Taggart 12/8/2006 8:07 PM

Manufacturers ‘struggling’ with Skills Shortage

USA Today and Yahoo News reported this week (http://news.yahoo.com/s/usatoday/20061205/bs_usatoday/usmanufacturersgettingdesperateforskilledpeople) that US manufacturers are struggling to find skilled laborers to do the hard work of manufacturing. And this is despite the reported millions of lost manufacturing jobs in recent years.

It appears from the article that many US manufacturers are struggling to find qualified laborers in welding, electrical, or machining. Simultaneously, reports journalist Barbara Hagenbaugh, manufacturing employment in highly skilled, technology-focused jobs has risen, with firms able to produce more with fewer workers.

The article reports: “Innovation in the manufacturing sector means that the jobs require greater skills than ever before.
According to an analysis by economists Richard Deitz and James Orr at the Federal Reserve Bank of New York, employment in high-skilled manufacturing jobs rose 37%, or by 1.2 million jobs, from 1983 to 2002. At the same time, low-skilled factory jobs dropped 25%, or by approximately 2 million workers.”

The article itself has generated a fairly vigorous blog posting at Industryweek which is well worth a read. (http://forums.industryweek.com:80/showthread.php?t=651)

From my own observation – capital spending in engineering software has risen dramatically in the last couple of years – evidence indeed that manufacturers have focused on greater efficiency through better and more productive use of technology.

But why the shortage of skilled labor? My take on this is all due to pay levels – in the last few decades a welder was able to support a medium-sized family, with 2 cars – nothing flashy – and an annual vacation. In recent years the manufacturing downturn resulted in decreased wages, which means kids entering the workforce have opted for IT and health jobs rather than welding and machining (or Crime Scene jobs, if the commercials from ITT tech are correct).

If indeed wages for such labor increase again, then it will still take a couple of years for the workforce to re-establish itself in these areas, which means that manufacturers will continue to have a skills gap for the medium-term.

What’s your take on this? Add your comments to this posting.

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Re: Manufacturers ‘struggling’ with Skills Shortage    By John Callen on 2/28/2007 12:55 PM
Geez, what a frickin' surprize, when the view that is being put out about manufacturing is that who in their right mind would want to work in a dirty, smelly, noisy, dangerous environment like a manufacturing facility!?! Or as one notable COFES attendee once said, "do you want your kids putting tires on Toyotas?" Not everyone has the ability to be IP developers. And most have greater aspirations than saying "would you like fries with that" or "do you want paper or plastic".

From what I've heard, US Skilled Labor rates are pretty decent. I believe the problem is not wage rates, but attracting people into the trades. This would include taking steps like reinitiating apprentice machinist programs.

Manufacturing is a key aspect of our economy and, dare I say it, our national security. It's time that we recognize it for the roles it plays and turn this situation around before it's too late.

Re: Manufacturers ‘struggling’ with Skills Shortage    By Brian K Seitz on 2/28/2007 12:55 PM
The migration of labor in the US and other developing countries towards higher skilled? and more intellectually based jobs has been the trend since before our generation.. During the 80s as CAD and CAM took root more and more manufacturing jobs either were automated or outsourced to lower economic and skilled countries. Japan was once and assembly plant, now as it has invested in upgrade education and skills its a design center and outsources much of its assembly to Korea and Japan, the US now uses Mexico as an assembly plant.

I doubt if any manufacturing jobs will return, and if they do I expect they will be at the Jack-in-the-Box level. I also expect that in two more generations many engineering positions may go that way as Software continues to automate these processes. That said eventually positions of researcher, knowledge capture and system designer will be the key positions in the technical field --a small labor pool requirement in deed


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